Episode 9: Set Up

Set-Up Station This is the station where the saxophone comes back together and is made playable. The level pads are timed together, the Left Hand Table, side keys, and octave are set up, and any remaining clicks and clacks are removed. This station will require minor adjustments to the key-work, adjustments to the springs, and […]

Episode 7: Dry Fitting

Dry Fitting Station At this station, the level pad cups are adjusted over the level tone holes so the pads will install more easily. Our proprietary process of Dry Fitting is done with a “dummy” set of pads so that the pads which will be installed are not compressed during adjustment. These pads are put […]

Episode 6: Materials

Materials Station At this station, we select highly stable materials that will not compress and silencing materials that are easy to replace year after year. Generally, we choose materials that are synthetic because they work are very consistent and stable. There are three main types of key actions: keys that bump, keys that slide, and […]

Episode 4: Tone Holes

Tone Hole Station Careful filing of tone holes is a staple of what makes our work good and consistent. However, the manual technique of filing tone holes is time consuming, and a method had to be found to keep our shop profitable and keep tight tolerances to avoid removing too much metal from the instrument. […]

Episode 3: Keywork Station

Keywork Station The Keywork Station involves mastery of manipulating keys, rods, and posts. With the body work completed, the key fitter begins their job of making every key straight and aligned, fitting exactly between the posts without binding and friction. Working toward perfect by making parallel parts exactly parallel and perpendicular parts perpendicular, the key […]

Episode 1: Quoting Station

Quoting Station This crucial first step involves an extremely meticulous examination of the instrument. If issues are missed here, problems may occur down the line or may end up leaving a technician with extra hours of work that haven’t been accounted for. The quoter’s job involves having a vision of the completed saxophone and a […]

Our Overhaul, The Uberhaul

Our Overhaul, The Uberhaul Mission: Uberhaul A saxophonist lives life in stages beginning with the purchase of a new horn. The new horn works well and the saxophonist is happy. From that day on, the instrument goes further and further into disrepair. New instruments, by design, are not serviceable or stable. Even the finest saxophones […]