Restoration & Plating

IMG_1557Finally, there is a restoration procedure that truly restores! By integrating plating prep and mechanical restoration, the Sax ProShop has developed a new technique for restoring and refinishing saxophones. There are two services available:
Silver Uberhaul: The replating is done in conjunction with your Uberhaul. It includes all of the same goodness of the Uberhaul, and it will look better than ever with a satin silver finish and gold wash in the bell.
Technician’s Re-plate Special: We return the instrument to you re-plated and with Uberhaul-quality work done through the dry fitting. This means that all the dents will be removed, the keys fit, tone holes leveled, re-engraving, you name it. Everything included in a regular Uberhaul, except you install the pads, springs, and materials, and set-up the horn yourself. Let us do the hard part and you can get the credit.

Who would benefit from silver plating?

  • You’re a star, and your horn needs to dazzle as much as your playing
  • You believe the lacquer on your saxophone muffles its resonance
  • The current lacquer is flaking away or gone, leaving your hands touching bare brass
  • The saxophone was poorly relacquered at some point in the past
  • The original silver plate has worn away, with many patches of bare brass showing

Why Are Our Re-plates So Good?

In the band instrument repair industry, it is normal to repair saxophones mechanically, and then they are buffed until shiny. Buffing can be a damaging process, and it can undo some of the work that the technician just did. In these cases, it will look fantastic once plated, but is mechanically out-of-whack. Technicians in high-volume shops don’t always have much choice in the manner, as many need to do the process quickly in order to keep up with work load and keep prices lower.

The advantage of the Sax ProShop is that since we complete our work assembly line style, we were able to fully integrate the plating process in with the Uberhaul. The end result after much research and hard work is that every single step along the way has been carefully considered in relation to what happens before and after.

Because the process of buffing is damaging, we have made the decision that we only offer satin finish which doesn’t remove any metal. A select few spots, such as the engraved area, the insides of the bell, and body bands will be polished and then masked off before the satin finish is applied. The satin finish makes the select bright highlights and engraving stand out and shine.

Once all of the body work and key work has been completed in the Uberhaul process, the bright highlights are polished and the bell is re-engraved. Next, the engraving and smooth highlights are masked and the body is given a classic satin finish with our proprietary blend of media. The media does not remove metal from the body: it simply changes the surface of it. At this point, the tone holes are leveled and the instrument is cleaned and ready for plating. With every single bit of work done carefully and meticulously already, the ONLY thing that happens at the plater is the actual application of silver to the keys, neck, and body. Everything comes back fitting exactly as it did when it was sent out, and the Uberhaul process continues as usual.

Our unique and proprietary refinishing service extends the life of an instrument and makes it a work of art, so at the end of your Uberhaul, your saxophone looks just as good as it sounds.

More than 42 hours of work are included in the Technician’s Re-plate Special, starting at $2800. When the instrument arrives, it will be disassembled, inspected, and quoted. Modifications can also be added to the deal to offer your customer even more options. If you are interested in either service, contact SaxProShop@MusicMedic.com for more details.

The Process:
Remove Springs
Strip Lacquer
Level Pad Cups
Cut Buff Keys
Straighten Body
Remove Dents
Add Modifications (if desired)
Remove Bell
Cut & Color Buff Bell & Smooth Highlights
Mask Smooth Highlights
Send Bell To Engraver (2 Weeks Turnaround)
Align Posts/Straighten Keys
Reattach Bell
Remove Old Pearls & Fit New Pearls
Key Fitting
Add Materials
Dry Fitting
Color Buff Keys, Degrease, Test Fit
Mask Engraving, Bell, and Smooth Highlights
Sandblast
Final Test Fit
Level Tone Holes
Clean/Degrease
Pack Body & Keys for Plating
Send to Plater (2 Weeks Turnaround)
Unpack and Check
Install New Pearls
Install Springs
Pack and Ship Back for Technician’s Replate Special
Continue with Materials, Padding, Set-Up, and Tuning and Toning for Silver Uberhauls